1.Serration- this enable goods coming into a warehouse to be sorted
in to specific customer orders immediately on arrival. The goods then go
directly to order collation.
2.Packing and shipping- picked goods as per the customer order are
consolidated and packed according to customer order requirement. It is shipped
according to customer orders and respective destinations.
3.Cross- docking- move products directly from receiving to the
shipping dock- these products are not at all stored n the specific locations.
4.Replenishing- this is the movement of goods in larger order
quantities for example a whole pallet at a time from reserve storage to order
picking to ensure that order picking locations do not become empty. Maintaining
stock availability for order picking is important for achieving high levels of
order fill.
1.7 Activity
profiling
Warehouse
activity is primarily divided in to two activities
·Item activity profile
·Order activity profile
Order activity profile includes
Order
activity profile includes
·Order mix distribution
·Lines per order distribution.
·Cube per order distribution.
·Lines and cube per order distribution.
Order Mix
distribution
Variety of order mix distribution that are helpful plotting
warehouse operating strategy. Three are considered the most helpful are the
family mix distribution, the handling unit distribution and the order increment
distribution.
Family mix
Distribution
In many cases operating strategy of the warehouse is dictated by
the order mix- the extent to which orders require items from multiple families
of items. If the orders are pure means only one of the item then it is early
indicator that zoning the warehouse will create a small warehouse within the
warehouse will ensure the goods productivity and customer service.
Example of family
Mix Distribution
Items A which carry more volume and weight has to be considered as
Flat stock item B Which is less volume and weight than the item A named as cut
stock item C which is less volume and weight than the item B named as envelope.
Example
·Rice
Bags - Flat Stock
·Milk powder
Tin- Cut Stock
·Tissues - Envelope.
Assign the
materials in warehouse or retail outlet, zone the warehouse by these three item
families. If the customer orders are mixed then in pallet building we would
start with flat stock the cut stock and put the envelope stock on top of that.
If that is this way we will have to travel across those zones or pass a pallet
from one zone to the next. Zoning the warehouse by item family yield good
productivity customer service and increase storage density performance.
Factor rating is a means of assigning
quantitative values to all the factors related to each decision alternative and
driving a composite score that can be used for comparison. It allows the
decision maker to inject his own preferences in to a location decision and it
can accommodate both quantitative and qualitative factors.
Procedure
for qualitative factor rating
1.Develop a list of relevant factors.
2.Assign a weight to each factor to indicate its relative importance
weights total 10.
3.Assign a common scale to each factor ex 0-100 points and designate
any minimum.
4.Score each potential location according to the designated scale
and multiply the scores by the weights.
5.Total the points for each location and choose the location with
the maximum points.
Weighted
scores are computed by multiplying the score times with the assigned weight and
summing those products. Based on this data a location among many would get
selected as the preferred location fr the new warehouse.
Factors affecting the number of Warehouses
-Inventory costs
-Warehousing costs
-Transportation costs
-Cost of lost sales
-Maintenance of customer service levels
-Service small quantity buyers
1.6 Functions of the warehouse
1.Receiving-
this includes the physical unloading of incoming transport checking recording
of receipts and deciding where the received goods are to be put away in the
warehouse. It can also include such activities as unpacking and repackaging
quality control checks and temporary quarantine storage for goods awaiting
clearance by quality control.
2.Inspection-
quality and quantity check of the incoming goods for their required
characteristics
3.Repackaging-
incoming lot may be having non-standard packaging which may not be stored as it
is in the respective location. In those cases these materials have to be pre
packed in unit loads/ pallet loads suitable for storage.
4.Put away-
binning and storing the goods in their respective locations including the temp
locations from the receiving docking area.
5.Storage-
binning the approved materials in their respective locations.
6.Order-Order
picking/ selection- goods are selected from order picking stock in the required
quantities and at the required time to meet customer orders. Picking often
involves break bulk operations when goods are received from suppliers in say
whole pallet quantities but ordered by customers in less than pallet quantity
order picking is important for achieving high levels of customer service. It
traditionally also takes a high proportion of the warehouse staff complement
and is expensive. Goods design and management of picking systems and operations
are consequently vital to effective warehouse performance.
1 Private
Warehouse – The warehouses which are owned and managed by the manufacturers or
traders to store, exclusively their own stock of goods are known as private
warehouses. Generally these warehouses are constructed by the farmers near
their fields by wholesalers and retailers near their business centers and by
manufacturers to the nature of products to be stored.
2 Public
Warehouse – The warehouses which are run to store goods of the general public
are known as public warehouses. Anyone can store his goods in these warehouses
on payment of rent. An individual a partnership firm or a company may own these
warehouses. To start such warehouses a license from the government is required.
The government also regulates the functions and operations of these warehouses.
Mostly these warehouses are used by manufacturers wholesalers exporters,
importers government agencies etc.
3 Government Warehouses- these warehouses are owned
managed and controlled by central or state government or public corporations or
local authorities. Both government and private enterprises may use packers and movers hadapsar pune these warehouses to store their
goods. Central Warehousing Corporation of India state warehousing corporation
and Food Corporation of India are examples of agencies maintaining government
warehouses.
4
Bonded Warehouses- These warehouses
are owned managed and controlled by government as well as private agencies.
Private bonded warehouses have to obtain license from the government. Bonded
warehouses are used imported goods for which import duty is yet to be paid. In
case of imported goods the importers are not allowed to take away the goods
from the ports till such duty is paid. These warehouses are generally owned by
dock authorities and found near the ports.
5 Co –
operative Warehouses- these warehouses are owned managed and controlled by co- operative
societies. They provide warehousing facilities at the most economical rates to
the members of their society.
Private and
public warehousing
A
warehouse may be privately owned and operated by a company making its own
merchandise. This is called a private warehouse. A warehouse may be owned and
operated by another organization including a government agency and only used by
a company on certain terms and conditions. This is called a public warehouse. A
public warehouse may be owned by a company in the private sector but used by
the general public. Irrespective of whether a packers and
movers in hadapsar pune warehouse is a private or a public warehouse the following
factors have to be taken in to account to work out the cost storage.
1
Interest on the capital used for buying the site.
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Certainly
the old concept of warehouses as go downs to store goods has been outdated.
Warehouses perhaps better referred to as distribution centers; exist primarily
to facilitate the movement of materials to the end customer. There are
exception such as Strategic stock – holding but in all commercial applications;
effective and more efficient movement of materials to the customer is the even
if some inventory has to be held to achieve this.
Warehouses are built in all
shapes and sizes form facilities of a few thousand square meters handling packers and movers magarpatta
pune modest
throughputs, to- despite the previous comments – large capital- intensive
installations with storage capacities in the 1,00,000 – pallet- plus range and
very high hundreds of pallets per hour – thoughts.
However
the concept of throughput rather than storage and the pressure to optimize
inventory with improved customer service level have also seen the development
of distribution centers that do not hold stock- the stockless depot such as Tran’s
shipment depots with more cross docking operations.
Another
issue that has exercised companies in recent days has been the direfully
automated of technology to utilize in warehousing operations. The choice spans
from conventional warehousing – racking and shelving with fork – lift or even
manual operations through to fully automated systems with conveyors and
automated guided vehicles AGVs and from carousels to robotic applications. The
reasons for the choice of a particular technology level are not always clear
cut and run the gamut of financial marketing and other factors from company’s
image or flexibility for future change through to personal perception of the
appropriateness of a particular technology to a particular business or company.
Need for
warehousing
Warehousing
is necessary due to the following reasons.
(1)Seasonal
production- you know that agricultural commodities are harvested during
certain seasons but their consumption or use takes place throughout the year.
There- fore is a need for storage or warehousing for these commodities from
where they can be supplied as and when required.
(2) Seasonal
demand- There
are certain goods which are demanded seasonally like woolen garments in winters
or umbrellas in the rainy season. The production of these goods takes place
throughout the year to meet the seasonal demand. So there is a need to store
these goods in a warehouse to make them available at the time of need.
(3) Large –scale Production- In case of manufactured goods
now- a -days production takes place to meet the existing as well as future
demand of the products. packers and movers in magarpatta
pune
Manufacturers also produce goods in huge quantity to enjoy the benefits of
large – scale production, which is more economical. So the finished products which
are produced on a large scale need to be stored properly till are cleared by
sales.
(4) Quick
Supply- Both
industrial as well as agricultural goods are produced at some specific places
but consumed throughout the country. Therefore it is essential to stock these
goods near the place of consumption so that without making any delay these
goods are made available to the consumers at the time their need.
In
practice it is desirable to used both private and public warehousing according
to the products and customer based. Also private warehouses need not owned.
They may be rented or leased with or without material handling and other office
equipments.
In a public warehouse the
warehouseman’s integrity is the only security for the owner of the goods. A
public warehouseman is responsible for the protection of the quality and
quantity of the goods entrusted to him. He is not interested in the ownership
or the use of goods, and is responsible for the goods only as a bailee. He is
expected to packers and movers magarpatta
pune take care
of the goods as a man of normal prudence. He is an ideal third party between
the buyer and the seller between the borrower and the lender. A warehouse
receipt for goods is accepted for sale or for borrowing. Thus the warehouses
renders physical support to trading.
Normally
goods
Trader or a private warehouse of a firm are a part of
the general assets of the trader. They are not a separate entity. An additional
Rs. 1,00,000/- worth of goods might swell the inventory of the trader but it
does not correspondingly increase his ability to borrow. If additional Rs.
1,00,000/- worth of goods ware stored in a warehouse they can be used as
collateral for borrowing. In the warehouse the goods of one owner are
segregated from those of other owners. The borrower has no control over these
goods. They cannot be used sold or even handled by the borrower without the
previous and written permission of the bank. Thus it becomes a perfect security
for a loan. It is specifically insured beyond the reach of attachment or legal
process.
There
is less risk of fire in a warehouse than in a factory. Accordingly insurance
rates for goods in a warehouse are lower. Moreover there is a practical
guarantee against the temptation of a hard – pressed dealer or manufacturer to
set fire to his establishment to convert the goods which otherwise cannot be
sold in to cash. In order to ensure that such an eventuality does not arise
organizations like banks insists that borrowers store their goods in public
warehouse. For this purpose they offer concessional margins and rates of
interest.
Location of
warehouse
It is apparent that no seller can be equally near all customers or
prospective customers. The space and time also impose significant limitation on
the packers and movers in magarpatta
pune
movement
of goods from seller to buyer. In consequence the location of the seller’s
production and distribution facilities in relation to those of customers is an
important decision making process.
The need for flexible operation to meet important demand
fluctuations such as seasonal variations, and the perceived future stability
and growth of the market and product range. The level of technology adopted in
any particular application should be chosen because it almost nearly matches
the given requirements and objectives. It is not true that automation or
similar technologies are accurate in every case. It is true that good probably
computer- based communication and information systems are vital in every
application irrespective of the technology level.
Choice of
Unit load:
The option of unit load or loads – pallets roll or cage pallets
tote bins-will be determined by the nature and characteristics of the materials
passing through the supply chain and this clearly encompasses an enormously
wide range of goods, unit quantities, and pack types and sizes this may appear
as a very important factor more packers and movers in magarpatta
pune subject to
basic operation than to strategic influences. However within the warehouse it
can influence the option of handling equipment and the types of storage
systems. In the wider context it will affect transport operations in terms of
vehicle loading and unloading and vehicle utilization.
Selection of
warehouse
Warehouse
Management and physical distribution are important flow control activities in
the supply chain network. Regardless of the efficiency with which all preceding
activities have been conducted these activities have major influence in
determining the degree to which total customer service level is achieved.
In
present global business environment the quality of warehousing and distribution
management can have major impact on corporate performance and profitability.
The following flow chart clearly shows hierarchy of decisions to be made about
the selection of warehouses in the strategic marketing policies with an
objective of achieving max customer service level.
Sequence of
Warehousing Decisions
The
following points to be ascertained during the progression of making decisions.
1
Should warehousing be used?
2
What form of warehousing should be used public or private?
3
What should be the size and number of warehouses utilized?
4
Where should warehouses be located?
5
What warehouses layout and design approach should be followed?
Types of
warehouses
After getting an idea about the need for warehousing, let us
identify the different types of packers and movers magarpatta
pune warehouses.
In order to meet their requirement various types of warehouses came in to
existence, which may be classifies as follows.
Long
– term market potential for growth and for how the product range may expand
will influence decisions on the size and location of a warehouse facility
including space prospective expansion. These considerations will also impact on
the perceived need for potential flexibility which in turn can influence
decision on the type of warehouse and the level of technology to be used.
Type of
materials to be handled
Materials handled can include raw materials WIP, OEM Auto part,
packaging materials and finished goods in a span of material types, sizes
weights, products lives and packers and movers hadapsar pune
other characteristics. The units to be handled
can range from individual small items through carton boxes, special storage
containers for liquids drums, sacks, and palletized loads. Special requirements
for temperature and humidity may also have to be met in the case of perishables
and all of these will impact on the type of warehouses and technology level.
Warehouse
Facility: type, size and location.
The
type of operation the design capacity and size of a warehouse and its location
will all be influenced if not directly determined by its exact role and
position in the supply chain network, and the role capacity and location of any
other facilities in the supply chain. The customer base, level of inventory,
the need for optimization of inventory, time compression in the supply chain
and the overall customer service levels should also be considered when deciding
on type, size and location. A further consideration here is whether the
warehouse facility should be an own- account operation run by the company or
outsourced and run by a 3PL.
Inventory
and Inventory location:
Within
a supply chain network there is an issue not only of what materials to stock
and in what quantities but also in what locations. Options can include
distribution centers devoted to specific markets or parts of the product range
distribution centers dedicated to serving specific geographic areas, or
regional distribution centers that hold for example the fast moving product
lines, with the slower packers and
movers in hadapsar pune lines held only in a Regional distribution center RDC. The option depends on such factors as
customer base, product range and service levels required.
The
options on the level of technology have already been noted , and the range can
go from very basic installations with high manual input and least mechanization to fully automated
and robotic installations.
The
decision can be influenced by
1
Company – wide strategic marketing or employment policies,
2
Financial considerations,
3
Ability to achieve specified degree of throughput, and
Established since 1989 the CoGri Group is
warehouse floor solutions specialists. The Group are a worlds renowned leader
and experts in their industry, particularly in the grinding and measuring of
Super flat floors.
Key
services include:
·Design consultancy
·On- site training
·QA
·Flatness testing
·Due diligence surveys
·Floor performance testing
·Super flat laser grinding
·Bespoke tolerance grinding
·Floor joint repairs
·Floor joint stabilizing
·Screed systems
·Re- surfacing of worn out floors
·Laser screed floor construction
·Super flat floor construction
·Wire guidance
The
group’s passion and commitment in warehouse flooring began in 1987 when the
group’s MD was first involved in the design and construction of a very narrow
aisle warehouse floor in the UK. He then went on to form a small concrete floor
grinding business. During the early 1990’s he saw a gap in the market for a packers and
movers magarpatta punemore effective way to grind and
measure floors and subsequently invented the laser grinder, one of a number of
products that are innovative and unique to the group.
The
laser grinder the patented laser grinder uses laser guided technology which
enables aisles on new and existing floors to be upgraded to the flatness
standards required to operate VNA forklift trucks safely and at their optimum
efficiency. It is clean quick and a very effective way of achieving the desired
level of floor flatness, while offering little or no disruption to the ongoing
warehouse activities. The laser grinder is complete signed to grind either the
individual wheel tracks of a forklift truck or the whole aisle width for
complete flexibility.
The laser
grinder
Can
easily achieve all international industry floor flatness standards to TR34,
TR34 Appendix C, DIN 15185, the European standard and ACI Fmin 100.
The
group currently has a fleet of laser grinders in operation globally.
The face
digital profile graph
The
FACE digital profile graph is exclusively operated by one of the Group’s
companies face consultants Ltd. The face digital profile graph has attachments
which , make it adaptable to meet with varying floor flatness specifications
for defined traffic floors. More recently the group are now able to offer floor
surveys to the newly introduced VDMA guidelines with the introduction of the
face Fx- meter as an attachment to its current face digital DIN 15185 profile
graph. This now enhances the family of face digital floor surveying equipment
which already covers TR34 FM and DM, the American F number system including F
min, EN 15620 DIN 18202 and Din 15185.
Face consultants has also packers and movers in magarpatta
pune been instrumental in the development of
flooring standards used throughout the construction industry in the UK and
overseas and are also independently assessed by United Kingdom Accreditation
service UKAS which helps to maintain & verify its high standards.
Growing
strong
In
the past few decades the group has grown strength to strength. A joint venture
company was set up in Singapore in 1994 and the group has also been trading in
south Korea for over 10 years setting up a joint venture company there in 2006
