Saturday 20 September 2014

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1.     Serration- this enable goods coming into a warehouse to be sorted in to specific customer orders immediately on arrival. The goods then go directly to order collation.
2.     Packing and shipping- picked goods as per the customer order are consolidated and packed according to customer order requirement. It is shipped according to customer orders and respective destinations.
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3.     Cross- docking- move products directly from receiving to the shipping dock- these products are not at all stored n the specific locations.
4.     Replenishing- this is the movement of goods in larger order quantities for example a whole pallet at a time from reserve storage to order picking to ensure that order picking locations do not become empty. Maintaining stock availability for order picking is important for achieving high levels of order fill.
1.7 Activity profiling
Warehouse activity is primarily divided in to two activities
·        Item activity profile
·        Order activity profile
Order activity profile includes
Order activity profile includes
·        Order mix distribution
·        Lines per order distribution.
·        Cube per order distribution.
·        Lines and cube per order distribution.
Order Mix distribution
Variety of order mix distribution that are helpful plotting warehouse operating strategy. Three are considered the most helpful are the family mix distribution, the handling unit distribution and the order increment distribution.
Family mix Distribution
In many cases operating strategy of the warehouse is dictated by the order mix- the extent to which orders require items from multiple families of items. If the orders are pure means only one of the item then it is early indicator that zoning the warehouse will create a small warehouse within the warehouse will ensure the goods productivity and customer service.
Example of family Mix Distribution
Items A which carry more volume and weight has to be considered as Flat stock item B Which is less volume and weight than the item A named as cut stock item C which is less volume and weight than the item B named as envelope.
Example
·        Rice Bags           - Flat Stock
·        Milk powder Tin- Cut Stock
·        Tissues                    - Envelope.
Assign the materials in warehouse or retail outlet, zone the warehouse by these three item families. If the customer orders are mixed then in pallet building we would start with flat stock the cut stock and put the envelope stock on top of that. If that is this way we will have to travel across those zones or pass a pallet from one zone to the next. Zoning the warehouse by item family yield good productivity customer service and increase storage density performance.



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